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METHOD FOR MANUFACTURING RARE-EARTH MAGNETS 发明申请

2023-09-07 1260 236K 0

专利信息

申请日期 2026-03-07 申请号 US14859579
公开(公告)号 US20160097110A1 公开(公告)日 2016-04-07
公开国别 US 申请人省市代码 全国
申请人 TOYOTA JIDOSHA KABUSHIKI KAISHA
简介 Provided is a method for manufacturing a rare-earth magnet capable of manufacturing a rare-earth magnet having excellent magnetic characteristics from magnetic powder that is prepared by liquid rapid-quenching and including both of nano-crystalline substance and amorphous substance as well. A method for manufacturing a rare-earth magnet includes : a first step of rapidly quenching of molten metal that is represented by a composition formula of (R1)x(Rh)yTzBsMt (R1 denotes one type or more of light rare-earth element containing Y, Rh denotes a heavy rare-earth element containing at least one type of Dy and Tb, T denotes transition metal containing at least one type of Fe, Ni and Co, B denotes boron, M denotes at least one type of Ga, Al and Cu, and 27≦x≦44, 0≦y≦10, z=100-x-y-s-t, 0.75≦s≦3.4, 0≦t≦3 all in terms of percent by mass) to prepare magnetic powder MF including mixture of nano-crystalline magnetic powder having an average crystalline grain size of 500 nm or less and amorphous magnetic powder; and a second step of sintering the magnetic powder MF including the mixture of nano-crystalline magnetic powder and the amorphous magnetic powder to prepare a sintered body S, and performing hot deformation processing of the sintered body S to manufacture the rare-earth magnet C.


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